JCC

Jack connector for airborne audio communication

JCC jack connector — MIL-J-641 / MIL-P-642, 2 to 4 contacts, civil and military aeronautics

The JCC series covers audio communication jack connectors for civil and military aircraft, in service worldwide. Lightweight, compact, and compliant with MIL-J-641 and MIL-P-642 military standards, they connect onboard equipment, pilot accessories, and radio systems — with traction-based disconnection and 5,000-cycle endurance for sustained operational use.

A comprehensive jack connector range for airborne audio communication

The JCC series addresses the full range of audio connection needs on aircraft and helicopters: plug-to-receptacle, plug-to-extension, and panel-mount configurations, in 2, 3, and 4-contact versions. Plug diameters of 5.25 mm and 6.35 mm ensure compatibility with a wide range of onboard and portable radio equipment. The traction-based unlocking mechanism enables fast, one-hand disconnection without rotation or tools — a practical advantage in cockpit and crew environments.

Configurations

  • Plugs — 2 contacts long (PJ-055B/R), 2 contacts short (PJ-054B/R), 3 contacts long (PJ-068B/R), 3 contacts short (PJ-051B/R)
  • Receptacles — 9 variants for Ø 5.25 and Ø 6.35 plugs, open or with cable clamp / insulating ring configurations
  • Extension — long extension 2 contacts Ø 6.35 (JJ-027)
  • Caps — plastic cap (JC 90001), neoprene cap (JC 90002), insulating bush (JC 90020), insulating washer (JC 90022)

MECHANICAL AND CLIMATIC CHARACTERISTICS

Unlocking systemTraction
Operating temperature-55°C to +125°C
Nbr of mating-unmating cycles5000 operations
SealingIP68 connected and disconnected
Corrosion resistance (Salt spray)Salt fog — 48 hours
Fluid resistanceHydrocarbon and oils

ELECTRICAL CHARACTERISTICS

Nbr. of contacts234
Types of contactsSolder contacts
Working voltage30V max
Current rating per contact7.5A max per contact
Contact resistance≤ 50 mΩ at 25°C
Insulating resistance≥ 1,000 MΩ at 500VDC
Crosstalk< 110 dB at 8 kHz
Dielectric strength500 Veff at 50 Hz — 1 min

MATERIALS

Connector shellBrass silver plating for receptacle and thermoplastic for plug
InsertLaminated epoxy and thermoplastic glass
ContactsSilver copper alloy, silver plating

APPLICATIONS

  • Civil aeronautics: onboard audio systems, passenger and crew communication interfaces on aircraft and helicopters
  • Military aeronautics: pilot and crew headset connections, cockpit radio interfaces
  • Ground-to-aircraft communication: ground team and pilot intercom connections
  • Portable radio accessories requiring MIL-standard jack connectivity